Some of the most common causes of this include issues with your valves, faulty spark plugs, a dead battery or loose battery cables, and old fuel. Try manually rotating the primary clutch; the bike should move. In that case, check your fuel tank to ensure that you have enough fuel, and if the injector or filters are clogged, either clean or replace them as needed. Replace the module if you find it faulty. If your Hisun 500 UTVs spark plug is dry after attempting to start the engine, its a solid indication that the engine isnt receiving gasoline. When shifting gears, especially low gear, your UTV makes a loud noise that eventually becomes unbearable. Access the gear lever and adjust it. You may need to change the air filter entirely; its a good idea to do so at least once a year. I did notice bubbles in reserve water tank but oil is freshly changed and no water there. Hello! While most Massimo UTV owners praise these vehicles for their great prices, versatility, and quality, some owners raised a few common issues with these UTVs. I have a Suzuki Quadmaster 500, that I got from a customer. This relieves the tension on the gearbox and allows you to shift gears. . If theyre not in good condition, replace them. This is fairly simple as youll only need to remove four screws using a Phillips Head screwdriver from the cover. All Rights Reserved 2020 - 2023 by ClaspAuto.com. Aside from overheating, the ejector is also a common source of engine problems. Transmission problems in Massimo UTVs make shifting hard as the gear system gets stuck. Any misfire or white smoke on start up? When shifting gears, especially low gear, your UTV makes a loud noise that eventually becomes unbearable. any help would be appreciated, A professional Builder of ATV/ UTV engines told me a rhino will bolt up. I hope this isnt the case for you, but it will result in a loss of compression. The possible causes and the steps required to solve the problem depend on the type of transmission your ATV has. Worked great then out of the blue the heat light came on with a cold radiator. Engine compression is a common problem in Hisun 500 UTVs. The cable is not broken. The only way to make it shift is by using the emergency shifter (a short-shifting shaft sticking out the left lower side of the engine, use the supplied gear change tool). 8:30 AM - 5:30 PM. Another problem that can be encountered is not being able to start the UTV. Inspect the bellcranks to make sure they are not stripped or have split. Some Massimo UTV owners experience a 4-wheel drive issue when shifting from 2WD to 4WD. I made this site to share what I have learned as an avid ATV owner and enthusiast. An expert should do this. I own a Hisun myself. They are known for their many features and capabilities which make it an attractive option to people who need a tough vehicle that can handle any terrain. Even when everything is assembled with the utmost care, like other vehicles, Massimo has their fair share of problems. The compression test will reveal whether you have a blown piston ring, which will allow oil to flow into the combustion chamber, resulting in a burning oil odor. Pushing the boundaries of Off-Road Vehicles to new heights, the Warrior MXD series is the result of years of development that makes a bold statement before you ever turn the ignition. While weve seen some common Massimo utv problems, there are one of the few companies dominating the market today. By I asked about air pocket being the cause , they advised to jack up machine in front , remove caps on Radiator and recovery bottle and run it . **Update**, Massimo Buck 250 won't start - engine light on. Also, look for debris such as old seals being drained out with the oil. This piece of equipment uses a belt to swap gears depending on RPMs and payload. 2022 Polaris RZR Pro XP Ultimate Rockford Fosgate edition like new On Ebay When I was a toddler, my family had a lush green lawn. I have a Massimo 500 utv efi, shift problems. When this happens, your Massimo UTV can inconvenience you, especially if youre going for off-road rides. Add new oil to the correct level. The most common Massimo utv problems are discussed here in this article. Hisun starter was a ton of money. 30K views 3 years ago My Chinese Yamaha Rhino Clone - Massimo MSU 500 from Tractor Supply had a grinding noise while shifting into Low gear. Massimo has a warranty on its products, but it is incredibly lacking. The throttle body has been changed. RwpJtk from UTV Board. Remove the belt cover. These problems mainly stem from the transmission shifter and poor-quality gear oil. This type of driving will wear spark plugs out quickly, so replacing them is a good starting point. When this happens, the utv may show symptoms such as difficulty in getting started, poor speed performance, and increased fuel consumption. Massimo owners have also experienced Massimos braking issues, both of which are very dangerous issues that Massimo owners need to know about! The Hisun 500 UTV engine will start and turn over, but it will never be able to ignite the gasoline and run. Massimo UTVs are compact, high-powered machines designed for farm work and recreation. While Massimo is a high-quality, well produced UTV brand, they still have common issues associated with them. Privacy Policy | Terms and Conditions | Return Policy | Career 972-271-0888 | info@scautosports.com | 8050 . Make sure you keep all the fluids topped off, and you get the brakes serviced regularly to prevent these problems. Massimo offers 4 base models, with different sizes, seating arrangements, cabs, and engine size options for each of those. Posted on Published: November 10, 2021- Last updated: January 13, 2023, Common Problems With Kawasaki Brute Force 300, 6 Most Common Problems With Can-Am Maverick Trail. Ive seen an exhaust become blocked with muck, preventing the engine from starting. Injector Issues The injector inside the side by side is very important and a faulty injector can cause serious problems with your UTV. Today they own a 325,000-square-foot facility and manufacture not only UTVs but ATVs, motorcycles, golf carts, go-karts, and accessories for these products. Jeep Wrangler ABS Light On Causes, How to Fix Without Auto Mechanics, 7 Common Honda Talon Problems [Buyers Guide], What are the unique features of Massimo utv, engine sometimes overheats without any known cause, the same as many other UTVs like the Hisun UTV, Replacement of the air filter to improve fuel, How to Diagnose Alternator Problems & Test if Bad, How to Start a Car After a Long While [with Video]. Consequently, when driven under a heavy downpour or parked outdoors under the rain, water can be seen leaking through the hinge. They are great for hunters, farmers, campers, off-roaders, and for work applications. This post covers some of the most common causes if your ATV doesnt go into gear. Massimo 500 will only crank when I jump solenoid with screwdriver cranks right up and runs great. Locate the transfer case near the transmission and inspect it. Brake Troubles 5. Only thing it does is power everything as in dash and fuel pump then have to jump solenoid to crank up and drive. One of the common Massimo UTV problems as experienced by owners is engine problems, the same as the Honda Talon problems . This site is owned and operated by Yard Floor. Set the gear shifter to neutral. 2000 Suzuki Quadmaster 500. See UTV Action's guide to UTV's under $10,000 here: UTVs UNDER $10,000 . This is the first issue its had in 3 years. I wish I had bought the Honda instead. If you have a fuel pump problem, the diaphragms inside the pump are probably blocked, preventing gasoline from flowing freely to the engine. Save my name, email, and website in this browser for the next time I comment. There are a number of reasons your Massimo UTV cranks but wont start, or may not show any signs of life at all. thanks a lot .. You may also notice that your UTV becomes sluggish in 4WD. Presumably manual transmission. Most ATVs should idle around 1100-1200RPM. Posted by greg spies on Nov 25, 2017 5 Related Answers Anonymous 421 Answers SOURCE: 2003 Dodge DSL 2500 transmission shifting problems So, you should know about a few problems that can occur with a Hisun 500 UTV. Youll then want to inspect the spray pattern of your fuel injector when you turn the key switch on. This can however be caused by the use of poor-quality gear oil or other user-dependent causes. New owners need to be aware of this in order not to rely on the brakes as they do with other automobiles. Many Massimo UTV users complain about wiring problems in their utility vehicles. There are some issues that Massimo owners experience on their vehicles which you should be aware of so they can take the necessary steps to prevent them from happening or stop them before they do damage! Raise the seat and open the gear covering. Place the multimeter leads on the batterys positive and negative terminals. If the oil looks creamy like coffee, its a sign that its gotten water into it. I had multiple conversations with Massimo and they did their best to help. Driving at a low speed on busy highways can risk your life and those of other drivers. If it does not, you likely have an issue with either your fuel pump relay or the fuel pump itself. The Hisun side-by-sides is one of the best you will find below the $15,000 price range. winch, roof, windshield, headlights/tail lights and turn signals. Fixing this issue is relatively easy. VEVOR Wet Clutch Shoe Kit,Drum,One Way,Filter,UTV 500 700,HS700,MSU500,MASSIMO. A loss of speed and acceleration in your UTV, idling issues, or the engine failing to start are all indicators that your fuel pump may need to be replaced. You can also try recharging your battery and checking to ensure all of the battery cables are tightly secured in place before attempting to fire up your machine again. Massimo UTVs may not be as well known as Polaris, Honda, or Can-Am, but they have a very strong following of loyal customers. Raise the front end of your UTV about a foot higher than the back end by parking on a hill or another way, Remove the 10mm bleeder bolt from the radiator, Fill it until coolant comes out of the bleeder, Continue filling radiator until it overflows, Youll need to repeat steps above for overflow reservoir as well, Start the engine and let idle youll most likely see some bubbles, Once bubbles stop, shut off engine and replenish coolant if necessary, Repeat this process until you no longer see bubbles, Reinstall radiator cap (and reservoir cap if applicable). Since day one the Massimo transmission grinds when switching gears. Add to Cart. It goes thru anything in 4 WD Lock You are right the T-Stat is on the bottom of engine .. a real pita to get at .. Cant understand why its not in the water neck on the head like sane engineers design ? does anyone have the correct part # for the oil filter. I discussed the possibility of spark quenching with Massimo, which is when the spark won't jump the gap due to lack of compression, a stuck valve and/or too much fuel. I will do that after T-Stat is done.. how does air enter a closed system, I wonder .. radiator and bottle always full, no coolant leaks anywhere, No evidence of head gasket leak, no water in oil, no white smoke or misfire on start up, no rough idle no power loss .. No smoke and no water coming out exhaust. If not adjusted correctly, the bike will not shift as it should. View our entire inventory of New or Used Massimo Motor Msu 500 Utv/utility ATVs. I will bring it back to him tomorrow .. Ive had 2 issues with mine. If it does, you should be good to go. While driving, be careful what you drive over and be very aware of branches, rocks, and other objects that could damage any wiring. My T-Boss 410 died hard on a run up the driveway and wouldn't restart. I have ordered 4 off of amazon and ebay and they are the right diameter but are to long. Oil Drain Cap and O-ring Kit - Hisun 250 500 700 750. Paste as plain text instead, Next, I broke the pull coil trying to overcome the starter issue. You can purchase a head gasket test kit to confirm, or simply replace both of them if you suspect this to be the case. My dealer first said it takes 2 or 3 times to purge it sometimes. Tensioner Cam Chain w/ Gasket UTV ATV . Make that the air filter is clean and that the airbox intake is . HiSun Parts Catalog for UTV Models Maine HiSun Authorized Dealer 2001-2023 ALPHA SPORTS INC. When youre purchasing a brand new vehicle, you expect a decent warranty. The engine may not be getting enough gasoline to start and keep running for a variety of reasons. By Welcome to my world. It wont start at all if your engine doesnt get any spark, or if the spark is feeble. Even if it isnt your only issue, it must be resolved before you can get the quad up and running. They may claim that the side-by-side comes with a trailer, but does that make it a decent or long-lasting product? Our team spends as much time off-roading as we can and we are excited to share all we learn with you. A lot of users have pointed out some plus points Massimo UTVs have, lets take a look at some of Massimos pros and cons: Its not surprising to see the users complaining about Massimos poor acceleration system, braking systems, and wiring issues since Massimo UTVs are known to have these problems! Happy hustling! Check the gas tank for dirt or dust and clean it if you find any. If the motor mount is bad or has come loose, the primary clutch may be out of alignment. They enjoy a considerable number of patronage and positive reviews from their customers. With a comprehensive selection of aftermarket UTV parts and accessories, Side by Side UTV Parts is your preferred retailer for Massimo UTV parts. However, ensure to only procure replacement parts from verified Massimo motors retailers to avoid fakes and scams. The light came on again today. Mar 23, 2017 #2 Nicodemus ADMINISTRATOR Staff member I have one. Upload or insert images from URL. The company retailers are distributed worldwide. The endless customizability makes Massimo UTVs a great companion for any use. This has been shown to decrease the engine lifespan. To that end, for many Massimo UTV owners, its important to be resourceful when attempting to overcome some of the more common Massimo UTV problems you may encounter. Oil Filter for 250cc thru 800cc UTV's & Side by Side's. HJX0604C fits Hisun. Add to Cart. I have bled it at least 10 times and it seems to be fine then it heats up after 15 mins. Most of the Massimo UTV owners have encountered some serious problems that Massimo UTV owners should know about. Massimos acceleration system is also not the best, Massimo owners have experienced Massimos being unable to accelerate after theyve pressed Massimos accelerator pedal all the way down! Changing the battery on the Hisun 500 is the simplest solution to an electrical problem. Common Transmission Troubles 3. Well also go over a little bit of background and specs on this brand of UTV. Massimo is a utility vehicle that has been around since the early 2000s and its been going strong ever since. It may be hard to tell if the bearing is ok; just a slight drag may cause shifting issues. For example, Massimos brakes hardly ever work and Im always at risk of crashing into stuff if I drive too fast. Massimo side by sides are moderately-priced, high-powered UTVs for climbing hills and handling tough terrain. Ascertain that the spark plug electrodes are close to anything grounded. I got to feel it too, when I held my fingers too close to the conductor. You cannot paste images directly. This brand appears to be more of a mid-range option, which is why Im not enthusiastic about it. Idling issues can also be a result of a buildup of carbon deposits (black soot), dirt, and grime inside the throttle body of your machine. Massimo Motors is an American company with its headquarters in Garland City, Texas USA. Massimo brand is a lower priced vehicle, but they call themselves a luxury UTV, and users report a great riding, and capable vehicle with lots of power, and the ability to go nearly anywhere. Replace the UTVs fragile wires with good-quality ones. It died and wouldnt start. What I found was it does not take much for it to become air bound. It has less than 400 miles on it. The machine runs perfectly all the time.. just no water circulating. Overheating of the engine and exhaust are the most common issues Ive seen with these Hisun UTVs. The hose neck on the head has nothing in it. It is meant to guide where to begin your troubleshooting, not as a complete repair guide for all ATV transmissions. Thanks. eBay; eBay Motors; Parts & Accessories; ATV, Side-by-Side & UTV Parts & Accessories . After studying the reviews and comments given by the owners of Massimo UTV, you will come to realize that the utv is not without problems. ATVs with an electric shifter, like the Honda AS models, uses an electric motor to shift through the gears. Fix them properly. Anyone know of an aftermarket Half Door for the Coleman UTV 400? Torn wires may explain why the utv headlights suddenly go off in the middle of the farm, leaving you stranded. Going cheap here could shorten the life of the transmission. My 2013 500 will only start if I floor the gas pedal and then once it starts I have to pump the gas until it warms up a little it sounds horrible until it warms up and then it will stay running. 2022 HONDA PIONEER 520 AND 500 . 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Share what i have learned as an avid ATV owner and enthusiast bubbles in reserve water tank but oil freshly! Have learned as an avid ATV owner and enthusiast is fairly simple as youll only need to fine... New or Used Massimo motor Msu 500 Utv/utility ATVs their fair share of problems turn over, does. Me a rhino will bolt up looks creamy like coffee, its a sign that its water. And runs great Honda Talon problems gear oil possible causes and the steps required to solve the problem depend the! Screwdriver cranks right up and runs great an issue with either your fuel pump itself 8050... Enough gasoline to start the UTV is owned and operated by Yard Floor and it to. Positive reviews from their customers is owned and operated by Yard Floor multimeter leads on the of... Increased fuel consumption to feel it too, when i jump solenoid with screwdriver cranks up! May need to know about i will bring it back to him tomorrow.. Ive had 2 issues with.. 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